EKS Virtual Commissioning
Digital twin software
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What is EKS Virtual Commissioning
EKS Virtual Commissioning is a digital twin software product used to simulate and validate industrial automation systems before physical deployment. It supports virtual commissioning workflows such as testing PLC logic, HMI behavior, and machine/line sequences against a simulated process model to reduce on-site debugging. Typical users include controls engineers, automation integrators, and manufacturing engineering teams working on new equipment, line changes, or modernization projects. The product focuses on connecting control software to a virtual plant model to verify behavior and identify issues earlier in the engineering lifecycle.
Supports virtual commissioning workflows
The product is purpose-built for virtual commissioning, aligning simulation of the process with execution of control logic. This helps teams validate sequences, interlocks, alarms, and operating modes prior to factory acceptance testing or site installation. It is well-suited to projects where commissioning time and production downtime are major constraints. Compared with broader industrial platforms, the focus is narrower and centered on commissioning validation.
Early detection of logic issues
By running control programs against a simulated environment, teams can identify timing problems, missing interlocks, and edge cases earlier than physical commissioning. This can improve engineering feedback loops between mechanical, electrical, and controls disciplines. It also supports repeatable test scenarios that are difficult to reproduce consistently on a live line. The approach is particularly useful for change management and regression testing after updates.
Improves collaboration across disciplines
A shared virtual model provides a common reference for controls, mechanical, and operations stakeholders during design and debugging. It can be used to review expected machine behavior, operator interactions, and safety-related sequences before equipment is available. This can reduce ambiguity in requirements and speed up issue triage. The product fits teams that need a practical engineering tool rather than an enterprise-wide digital twin program.
Integration effort can be significant
Virtual commissioning typically requires connecting PLC/HMI environments, I/O mappings, and simulation models, which can take substantial setup time. The effort increases when projects involve heterogeneous automation stacks or custom interfaces. Data and model alignment (signals, units, timing) can become a bottleneck. Organizations may need dedicated engineering time to maintain these integrations over the project lifecycle.
Model fidelity limits outcomes
Results depend on the accuracy of the simulated process and equipment behavior. If the model does not capture real-world dynamics (e.g., sensors, mechanical tolerances, cycle-time variability), issues may still surface during physical commissioning. Building and maintaining high-fidelity models can be time-consuming. Teams must balance model detail with project timelines and available expertise.
Narrower scope than platforms
Compared with broader digital twin and industrial application platforms, a virtual commissioning tool may not cover end-to-end needs such as enterprise data management, large-scale asset analytics, or multi-site operational dashboards. Organizations seeking a single platform for simulation, IoT data, and application development may require additional products. Long-term value can depend on how well the tool fits into existing engineering and OT/IT architectures. Procurement may involve evaluating interoperability and lifecycle support.
Seller details
EKS InTec GmbH
